Columbia Accident Investigation Board Report, Volume I

IMAGERY REQUEST

IMAGERY REQUEST

To accomplish this, the Intercenter Photo Working Groupʼs Chair, Bob Page, contacted Wayne Hale, the Shuttle Program Manager for Launch Integration at Kennedy Space Center, to request imagery of Columbiaʼs left wing on-orbit. Hale, who agreed to explore the possibility, holds a Top Secret clearance and was familiar with the process for requesting military imaging from his experience as a Mission Control Flight Director.

This would be the first of three discrete requests for imagery by a NASA engineer or manager. In addition to these three requests, there were, by the Boardʼs count, at least eight "missed opportunities" where actions may have resulted in the discovery of debris damage.

Shortly after confirming the debris hit, Intercenter Photo Working Group members distributed a "L+1" (Launch plus one day) report and digitized clips of the strike via e-mail throughout the NASA and contractor communities. This report provided an initial view of the foam strike and served as the basis for subsequent decisions and actions.

Mission Managementʼs Response to the Foam Strike

As soon as the Intercenter Working Group report was distributed, engineers and technical managers from NASA, United Space Alliance, and Boeing began responding. Engineers and managers from Kennedy Space Center called engineers and Program managers at Johnson Space Center. United Space Alliance and Boeing employees exchanged e-mails with details of the initial film analysis and the work in progress to determine the result of the impact. Details of the strike, actions taken in response to the impact, and records of telephone conversations were documented in the Mission Control operational log. The following section recounts in

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chronological order many of these exchanges and provides insight into why, in spite of the debris strikeʼs severity, NASA managers ultimately declined to request images of Columbiaʼs left wing on-orbit.

Flight Day Two, Friday, January 17, 2003

In the Mission Evaluation Room, a support function of the Shuttle Program office that supplies engineering expertise for missions in progress, a set of consoles are staffed by engineers and technical managers from NASA and contractor organizations. For record keeping, each Mission Evaluation Room member types mission-related comments into a running log. A log entry by a Mission Evaluation Room manager at 10:58 a.m. Central Standard Time noted that the vehicle may have sustained damage from a debris strike.

"John Disler [a photo lab engineer at Johnson Space Center] called to report a debris hit on the vehicle. The debris appears to originate from the ET Forward Bipod area…travels down the left side and hits the left wing leading edge near the fuselage…The launch video review team at KSC think that the vehicle may have been damaged by the impact. Bill Reeves and Mike Stoner (USA SAM) were notified." [ET=External Tank, KSC=Kennedy Space Center, USA SAM=United Space Alliance Sub-system Area Manager]

At 3:15 p.m., Bob Page, Chair of the Intercenter Photo Working Group, contacted Wayne Hale, the Shuttle Program Manager for Launch Integration at Kennedy Space Center, and Lambert Austin, the head of the Space Shuttle Systems Integration at Johnson Space Center, to inform them that Boeing was performing an analysis to determine trajectories, velocities, angles, and energies for the debris impact. Page also stated that photo-analysis would continue over the Martin Luther King Jr. holiday weekend as additional film from tracking cameras was developed. Shortly thereafter, Wayne Hale telephoned Linda Ham, Chair of the Mission Management Team, and Ron Dittemore, Space Shuttle Program Manager, to pass along information about the debris strike and let them know that a formal report would be issued by the end of the day. John Disler, a member of the Intercenter Photo Working Group, notified the Mission Evaluation Room manager that a newly formed group of analysts, to be known as the Debris Assessment Team, needed the entire weekend to conduct a more thorough analysis. Meanwhile, early opinions about Reinforced Carbon-Carbon (RCC) resiliency were circulated via e-mail between United Space Alliance technical managers and NASA engineers, which may have contributed to a mindset that foam hitting the RCC was not a concern.

-----Original Message----- From: Stoner-1, Michael D Sent: Friday, January 17, 2003 4:03 PM To: Woodworth, Warren H; Reeves, William D Cc: Wilder, James; White, Doug; Bitner, Barbara K; Blank, Donald E; Cooper, Curt W; Gordon, Michael P. Subject: RE: STS 107 Debris

Just spoke with Calvin and Mike Gordon (RCC SSM) about the impact.

Basically the RCC is extremely resilient to impact type damage. The piece of debris (most likely foam/ice) looked like it most likely impacted the WLE RCC and broke apart. It didn't look like a big enough piece to pose any serious threat to the system and Mike Gordon the RCC SSM concurs. At T +81seconds the piece wouldn't have had enough energy to create a large damage to the RCC WLE system. Plus they have analysis that says they have a single mission safe re-entry in case of impact that penetrates the system.

As far as the tile go in the wing leading edge area they are thicker than required (taper in the outer mold line) and can handle a large area of shallow damage which is what this event most likely would have caused. They have impact data that says the structure would get slightly hotter but still be OK.

Mike Stoner

USA TPS SAM

[RCC=Reinforced Carbon-Carbon, SSM=Sub-system Manager, WLE=Wing Leading Edge, TPS=Thermal Protection System, SAM= Sub-system Area Manager]

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